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How TUREFEN Resolved Complex Piping Challenges with CAESAR II ®

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In the pharmaceutical industry, where precision and reliability play a crucial role, efficient piping systems are critical to ensure that processes run smoothly and meet stringent regulatory standards. TUREFEN, a Turkish engineering firm, was working on a crucial project for a Swiss pharmaceutical company. The task was to conduct a comprehensive stress analysis of piping systems under seismic conditions, ensuring the structural integrity of supports and equipment nozzles. This project's main goal was to ensure that the stress levels within the plant's piping systems were within acceptable limits as per international standards.  

Challenges in Pharmaceutical Piping  

One of the most significant challenges TUREFEN faced was ensuring that various mechanical structures—such as reactors, heat exchangers, pump skids and distribution collectors—could be accommodated within a compact space. There was a need to minimize modifications and maintain strict adherence to predefined limits. Moreover, the pharmaceutical process required the analysis of highly variable systems, with different minimum and maximum temperature conditions across various segments of the piping network. TUREFEN was looking for a solution to perform modeling, analysis and review operations more smoothly and in less time.  

Implementing CAESAR II  

To tackle these challenges, TUREFEN chose Hexagon’s CAESAR II. The solution’s ability to solve complex models quickly using iterative methods was a key factor in its selection.   

The adoption of CAESAR II led to several key benefits for TUREFEN:  

  • Improved Accuracy: The software’s advanced analytical capabilities ensured that piping systems were designed with high accuracy, reducing the likelihood of errors.  
  • Enhanced Compliance: TUREFEN could easily meet regulatory standards, thanks to the software’s ability to align with industry codes.  
  • Increased Efficiency: Automated complex calculations and simulations allowed TUREFEN to streamline its design process, leading to faster project completion times.  

Looking Ahead  

As TUREFEN continues to expand its footprint in the pharmaceutical sector, the strategic adoption of Hexagon’s CAESAR II solution positions the company to address the unique challenges of this industry with precision and reliability.  

To learn more about how CAESAR II helped TUREFEN tackle piping challenges, read the full case study here.